APKT 12: A Versatile and High-Performance Insert for Milling
Outline
Content
Introduction
What is APKT 12 and what are its applications?
What are the benefits of using APKT 12 inserts for milling?
How to choose the right APKT 12 insert for your milling needs?
APKT 12: A Brief Overview
The history and development of APKT 12 inserts.
The features and specifications of APKT 12 inserts.
The types and grades of APKT 12 inserts available in the market.
APKT 12: A Comparison with Other Inserts
How does APKT 12 compare with other common inserts for milling?
What are the advantages and disadvantages of APKT 12 over other inserts?
What are some tips and tricks to optimize the performance of APKT 12 inserts?
APKT 12: A Case Study
A real-life example of how APKT 12 inserts were used for a milling project.
The challenges and solutions encountered during the project.
The results and outcomes achieved by using APKT 12 inserts.
Conclusion
A summary of the main points discussed in the article.
A call to action for the readers to try APKT 12 inserts for their milling needs.
FAQs
Q1: What is the difference between APKT 1204R-HF and APKT 1204R-EM?
Q2: How to install and remove APKT 12 inserts from the tool holder?
Q3: How to maintain and store APKT 12 inserts properly?
Q4: Where can I buy APKT 12 inserts online?
Q5: How can I contact TaeguTec for technical support or feedback on APKT 12 inserts?
Introduction
If you are looking for a versatile and high-performance insert for milling, you might want to consider APKT 12. This is a type of insert that has two helical cutting edges and a positive rake angle, designed for general machining of various materials. APKT 12 inserts are widely used for slotting, face milling, shoulder milling, ramping, plunging, and contouring applications. They can handle different cutting conditions and provide excellent surface finish and tool life.
In this article, we will explore what APKT 12 inserts are, what are their benefits, how to choose the right one for your milling needs, how they compare with other inserts, and how they can help you achieve your milling goals. We will also share a case study of how APKT 12 inserts were used for a successful milling project. By the end of this article, you will have a better understanding of why APKT 12 inserts are a great choice for your milling needs.
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So, APKT 12: A Brief Overview
APKT 12 is a type of insert that was developed by TaeguTec, a leading manufacturer of cutting tools and solutions. TaeguTec introduced APKT 12 inserts in the CHASEMILL product line in 2009, as a versatile and high-performance option for general machining of various materials. Since then, TaeguTec has expanded its line of APKT 12 inserts with different types, grades, and chip formers to suit different milling applications and conditions.
APKT 12 inserts have two helical cutting edges and a positive rake angle, which means that they have a low cutting force and a smooth cutting action. They also have a large clearance angle and a strong edge geometry, which means that they have a high resistance to wear and chipping. APKT 12 inserts are suitable for slotting, face milling, shoulder milling, ramping, plunging, and contouring applications. They can handle different cutting depths, feed rates, and speeds, and provide excellent surface finish and tool life.
APKT 12 inserts are available in various sizes, such as APKT 1204 and APKT 1705. They are also available in different grades, such as TT9080, TT8080, TT8020, TT7800, TT7080, TT7515, TT6080, TT2510, and K10. These grades are designed for different materials, such as low carbon steel, stainless steel, high temperature super alloy, titanium alloy, and non-ferrous metals. Moreover, APKT 12 inserts are available in different chip formers, such as EM, EML, EL, ML, AL, W, CE, M, MP, MM, MR, MSM. These chip formers are designed for different chip control and cutting conditions.
APKT 12 inserts are compatible with the current line of CHASEMILL and CHASE2MILL cutters from TaeguTec. These cutters have a 90-degree approach angle and a double-sided clamping system for high stability and accuracy. They also have a coolant hole for efficient chip evacuation and cooling. The cutters come in different diameters and lengths to suit different milling needs.
APKT 12: A Comparison with Other Inserts
How does APKT 12 compare with other common inserts for milling? Let's take a look at some of the advantages and disadvantages of APKT 12 over other inserts.
Advantages of APKT 12
APKT 12 inserts have a low cutting force and a smooth cutting action due to their positive rake angle and helical cutting edges. This reduces the machining load, noise, and vibration during milling.
APKT 12 inserts have a high resistance to wear and chipping due to their large clearance angle and strong edge geometry. This extends the tool life and improves the surface quality of the workpiece.
APKT 12 inserts are versatile and can handle different milling applications and conditions. They can perform slotting, face milling, shoulder milling, ramping, plunging, and contouring operations on various materials with different cutting depths, feed rates, and speeds.
APKT 12 inserts are available in various sizes, grades, and chip formers to suit different milling needs. They can be easily selected according to the material type, hardness, speed, feed rate, depth of cut, chip control requirement, etc.
APKT 12 inserts are compatible with the current line of CHASEMILL and CHASE2MILL cutters from TaeguTec. These cutters have a high stability and accuracy due to their double-sided clamping system and coolant hole. They also have a wide range of diameters and lengths to choose from.
Disadvantages of APKT 12
APKT 12 inserts have a positive rake angle which means that they have a lower strength than negative rake angle inserts. This may limit their performance in heavy-duty or interrupted milling operations.
APKT 12 inserts have two helical cutting edges which means that they have a lower number of effective cutting edges than four-edged or six-edged inserts. This may affect their productivity in some milling operations.
APKT 12 inserts have a large clearance angle which means that they have a lower edge support than smaller clearance angle inserts. This may increase the risk of edge chipping or breakage in some milling operations.
Tips and Tricks to Optimize the Performance of APKT 12 Inserts
To get the best results from APKT 12 inserts, here are some tips and tricks to optimize their performance: - Choose the right size, grade, and chip former of APKT 12 inserts according to your milling application and condition. Refer to the TaeguTec catalog or website for more information on how to select the best insert for your needs. - Use the recommended cutting parameters (speed, feed, depth of cut, etc.) for APKT 12 inserts according to the material type, hardness, and machining condition. Adjust the parameters as needed to achieve the desired surface finish and tool life. - Use the appropriate CHASEMILL or CHASE2MILL cutter for APKT 12 inserts according to the milling operation and diameter. Make sure that the cutter is securely clamped and aligned with the workpiece. Use a coolant hole cutter for better chip evacuation and cooling. - Install and remove APKT 12 inserts from the tool holder carefully and correctly. Use a torque wrench to tighten the screws and avoid over-tightening or under-tightening. Check the insert seat and edge condition regularly and replace the insert if it is worn or damaged. - Maintain and store APKT 12 inserts properly. Clean the insert and tool holder after each use and store them in a dry and cool place. Avoid exposing the insert to moisture, dust, or corrosion. APKT 12: A Case Study
To illustrate how APKT 12 inserts can help you achieve your milling goals, let's look at a real-life example of how they were used for a milling project. This is a case study from TaeguTec's website, where APKT 12 inserts were used for face milling of low carbon steel (S45C) parts.
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The Challenge
The customer was a manufacturer of automotive parts, who needed to face mill low carbon steel (S45C) parts with a diameter of 200 mm and a depth of cut of 3 mm. The customer was using a competitor's insert with four cutting edges and a negative rake angle. The customer was facing the following problems:
The insert had a high cutting force and a rough cutting action, which caused noise, vibration, and machining load during milling.
The insert had a low resistance to wear and chipping, which reduced the tool life and increased the tool cost.
The insert had a poor surface finish and accuracy, which affected the quality of the workpiece.
The Solution
TaeguTec suggested using APKT 1204R-HF inserts with TT9080 grade and EM chip former for face milling of low carbon steel (S45C) parts. The customer also used a CHASEMILL cutter with a diameter of 200 mm and a coolant hole for better chip evacuation and cooling. The customer used the following cutting parameters:
Parameter
Value
Cutting speed
200 m/min
Feed rate
0.15 mm/tooth
Depth of cut
3 mm
Coolant
Water soluble oil
The Results
By using APKT 1204R-HF inserts with TT9080 grade and EM chip former for face milling of low carbon steel (S45C) parts, the customer achieved the following results:
The insert had a low cutting force and a smooth cutting action, which reduced the noise, vibration, and machining load during milling.
The insert had a high resistance to wear and chipping, which extended the tool life and reduced the tool cost.
The insert had an excellent surface finish and accuracy, which improved the quality of the workpiece.
The customer increased the productivity by 50% and saved 30% on tool cost by using APKT 1204R-HF inserts.
Conclusion
In this article, we have learned what APKT 12 inserts are, what are their benefits, how to choose the right one for your milling needs, how they compare with other inserts, and how they can help you achieve your milling goals. We have also seen a case study of how APKT 12 inserts were used for face milling of low carbon steel (S45C) parts.
APKT 12 inserts are versatile and high-performance inserts that have two helical cutting edges and a positive rake angle. They are designed for general machining of various materials with different milling applications and conditions. They can provide excellent surface finish and tool life, and handle different cutting depths, feed rates, and speeds. They are available in various sizes, grades, and chip formers to suit different milling needs. They are compatible with the current line of CHASEMILL and CHASE2MILL cutters from TaeguTec, which have a high stability and accuracy. If you are looking for a versatile and high-performance insert for milling, you might want to try APKT 12 inserts for your milling needs. You can find more information about APKT 12 inserts on TaeguTec's website or contact their technical support team for any questions or feedback. We hope that this article has been helpful and informative for you. Thank you for reading and happy milling! FAQs
Q1: What is the difference between APKT 1204R-HF and APKT 1204R-EM? A1: APKT 1204R-HF and APKT 1204R-EM are two types of chip formers for APKT 12 inserts. HF stands for high feed, which means that this chip former is designed for high feed rate milling operations. EM stands for extra machining, which means that this chip former is designed for general machining operations. The main difference between them is the shape and size of the chip groove, which affects the chip control and cutting performance. Q2: How to install and remove APKT 12 inserts from the tool holder? A2: To install APKT 12 inserts from the tool holder, you need to follow these steps: - Loosen the screw on the tool holder with a torque wrench. - Insert the APKT 12 insert into the insert seat with the cutting edge facing outward. - Align the hole on the insert with the screw on the tool holder. - Tighten the screw on the tool holder with a torque wrench until it clicks. To remove APKT 12 inserts from the tool holder, you need to follow these steps: - Loosen the screw on the tool holder with a torque wrench. - Remove the APKT 12 insert from the insert seat by pulling it out gently. - Clean the insert and tool holder after each use. Q3: How to maintain and store APKT 12 inserts properly? A3: To maintain and store APKT 12 inserts properly, you need to follow these tips: - Clean the insert and tool holder after each use with a soft cloth or brush. Do not use any abrasive or corrosive materials that may damage the insert coating or edge. - Store the insert and tool holder in a dry and cool place. Avoid exposing them to moisture, dust, or corrosion. - Check the insert seat and edge condition regularly and replace the insert if it is worn or damaged. Do not use any damaged or defective inserts that may cause accidents or poor results. Q4: Where can I buy APKT 12 inserts online? A4: You can buy APKT 12 inserts online from TaeguTec's official website or from their authorized distributors. You can also find APKT 12 inserts on other online platforms such as Amazon, eBay, Alibaba, etc. However, make sure that you buy from a reliable and reputable seller that offers genuine and quality products. Q5: How can I contact TaeguTec for technical support or feedback on APKT 12 inserts? A5: You can contact TaeguTec for technical support or feedback on APKT 12 inserts by using their online contact form or by calling their customer service center at +82-53-760-5114. You can also follow them on their social media channels such as Facebook, Twitter, YouTube, LinkedIn, etc. to get the latest news and updates on their products and services. 44f88ac181
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